800 S. College Drive
Santa Maria, CA 93455
Marcus Carson, Faculty Member
T: (805) 260-9957 – Email: marcus.carson@hancockcollege.edu
Thomas Lamica Dean, Academic Affairs
T: (805) 922-6966 x3261 – Email: thomas.lamica@hancockcollege.edu
Christine Espinoza, Internship Coordinator
T: (805) 922-6966 X3421 – Email: christin.espinoza@hancockcollege.edu
Space Information Laboratories LLC – Space Information Laboratories (SIL) is an aerospace engineering small business that develops and manufactures space-qualified patented products for rockets, missiles, strike weapons, small satellites, unmanned aerial vehicles (UAVs) and aircraft. Located in Santa Maria, CA, SIL’s mission is to design, develop and integrate technological solutions that enable the Nation’s goals of state-of-the-art Avionics and Intelligent and Safe Li-Ion Battery Systems, SmallSat disaggregation, Global Launch and Test Range and Autonomous Flight Termination Systems. With over 20 years of experience, SIL has earned a strong reputation in the Aerospace industry for developing and integrating innovative, affordable and high-performance products. SIL’s Li-Ion Polymer Intelli-Pack® FTS and Avionics/Telemetry Batteries, Chameleon 12U to 27U OMSR Flexible Bus, Autonomous Flight Termination System, Space Based Range and Intelli-Avionics® technologies have been integral to move the United States Aerospace enterprise forward and keep ahead of our adversaries.
The internship of project two part one was at SIL and consisted of writing up sections in the Mechanical Engineering Design Manual and designing a package design for an After Flight Termination Unit (AFTU) in SolidWorks. The sections assigned to write in the manual were tolerances, corrosion and galvanic effects, basic equations, part templates, and modeling standards. To complete these sections there had to be an understanding of the standards that SIL must meet when designing. Once learned, a couple descriptive paragraphs are written followed by a visual demonstration. The demonstration was done using excel or SolidWorks. This manual is provided to customers, so they may have an overview of how SIL engineers design their products. After completing some of the sections in the manual, the mechanical design engineer challenged the student to think creatively when designing the package for an AFTU. With some simple requirements, and consideration for the manufacturing process and materials. The concept design was made in SolidWorks. Before the project was initiated the student completed a company orientation and safety training.
Zone 5 Technologies (Zone 5) is a UAS and technology development company founded in 2011 and headquartered in San Luis Obispo, CA. To date, the company’s focus has been the development and testing of innovative unmanned aircraft systems for demanding government applications. This has included development of CONOPS, vehicle designs, complete avionics systems, embedded hardware and software, ground control stations and mission planning software. Integration of these designs and components have been extensively tested through software-in-the-loop, hardware‐in‐the‐loop, and flight tests. In addition to end‐to‐end system development, Zone 5 also focuses on enabling technologies, including: modern low-cost high-capability flight control systems supporting vehicles ranging from counter UAS interceptors to long range cruise missiles.
The two interns of project two part two was at Zone 5 Technologies and was to assist the transition to a manufacturing quality control software called 1Factory. The reason for this is to have better documentation over manufactured and purchased items. The student interns created multiple manufacturing plans from different engineering drawings and final inspection plans for each drawing. The interns then carried out the inspection of those parts using calipers, gauge pins, thread gauges, and a Keyence 3D scanner Coordinate Measurement Machine (CMM). On the CMM, the interns measured hard or impossible dimensions like angles, surface profiles, and true positions. Both interns created templates of the dimensioning process and automated the data transfer from the CMM to the inspection plan in 1Factory for each part.
Please click here for the final report (PDF).
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